Pumps – Design and Selection
16 hours
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Pumps – Design and Selection
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PSV Sizing Workshop
16 hours
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PSV Sizing Workshop
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Chemical Injection Systems
8 hours
Detailed Title:
Learn the design, optimization, and troubleshooting of chemical-injection systems—at your own pace—in this detailed, application-focused online course.
Course Description:
This course provides practical training on the design and operation of chemical-injection systems, widely used in oil & gas, petrochemical, food processing, and municipal & industrial water treatment processes. Participants will learn the critical considerations involved in selecting chemicals, determining injection points, and configuring dosing equipment.
The course demystifies the lifecycle of injected chemicals, highlights common pitfalls in storage and mixing, and walks through pump selection, flow calibration, and control schemes. You’ll also explore mixing technologies (injection quills, static mixers, diffusers) and learn to optimize dosage for performance and cost-efficiency.
An ideal course for engineers and operators involved in process design, chemical handling, or system optimization.
Who Should Attend:
- Chemical Engineers
- Mechanical Engineers
- Water Treatment Engineers
- Facilities Engineers
- Production & Operations Personnel
- Maintenance Planners
- Project Engineers
- Instrumentation & Control Engineers
Training Methodology:
✔ Practical case studies
✔ Visual diagrams and control system logic
✔ Failure analysis and troubleshooting examples
✔ Rules of thumb and industry benchmarks
✔ Real-world equipment selection scenarios
Your instructor’s international experience ensures relevance across industries and standards.
Organizational Benefits:
✔ Prevent failures from improper chemical dosing
✔ Reduce product contamination and equipment fouling
✔ Improve treatment system reliability
✔ Optimize storage volume and delivery cycles
✔ Boost safety and environmental compliance
Chemical Injection Systems
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What You Will Learn:
✔ How to select and justify chemical choices
✔ How to design storage systems for longevity and safety
✔ How to size pumps and injectors with proper control systems
✔ How to prevent off-ratio dosing, plugging, and overfeeding
✔ How to ensure effective mixing and injection
✔ How to calculate storage volume and injection capacity
Seminar Outline (Highlights):
Core Concepts:
• Fundamentals of chemical injection
• Lifecycle and fate of injected chemicals
• Storage design: sizing, materials, and blanketing
• Preparation methods: dilution, viscosity, and aging
• Mixing technologies: quills, diffusers, static mixers
Pump & Injection Design:
• Sizing dosing pumps (PD, diaphragm, plunger)
• Calibration and verification tools
• Flow metering and control logic (VFD, feedback/feedforward)
• Injection point placement and sequencing
• Troubleshooting improper mixing and flow variability
Best Practices & Case Studies:
• Common chemical types: biocides, scavengers, inhibitors
• Real-world problems: overfeeding, off-loading errors
• Safety mechanisms: back-pressure regulators, PSV
• Storage life estimation and deterioration risks
Practical Takeaways:
✔ Chemical storage sizing spreadsheet
✔ Injection pump sizing calculator
✔ Drawdown calibration worksheet
✔ Troubleshooting checklist
✔ Real system schematics and mixing configurations
Course FAQ:
Q: Is this course beginner-friendly?
A: Yes, it starts from the basics and builds toward detailed design and troubleshooting.
Q: Do I need chemical handling experience?
A: No. Process engineers and technologists without hands-on exposure will benefit just as much.
Q: Does it include control system logic?
A: Yes, simplified guidance on control loop configuration and tuning is included.
What Past Participants Say:
“While chemical injection packages are important in almost all chemical industries, no one had ever provided such an exhaustive course on the subject—until now.” – Senior Process Engineer
“Moe’s experience really shows through—this was a practical and eye-opening class.” – Plant Superintendent
“We used the storage volume calculator the day after training.” – Project Manager
Materials of Construction for non-material engineers
16 hours
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Materials of Construction for non-material engineers
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