Learn how to develop control systems—including regulatory and safety interlock systems—at the P&ID level without diving into complex mathematical analysis.

Course Description

This course bridges the gap between theoretical process control concepts taught in academia and the practical skills acquired by control and instrumentation engineers on the job.

This course teaches you how to intuitively develop control systems at the P&ID level—without relying on mathematical models or electrical system design.

Designed for engineers, the course helps you understand and implement control loop systems using real-world examples and practical methods commonly employed by experienced professionals.

It covers both plant-wide and equipment-specific control systems, including those for pipes, tanks, vessels, pumps, compressors, and heat exchangers. You’ll also explore the three main control layers: BPCS, SIS, and Alarm, as well as their carriers: DCS and PLC.

Who Should Attend

This course is designed for:
Process Engineers, Automation Engineers, Instrumentation Engineers & Technologists, Mechanical Engineers, HAZOP Facilitators, Operations & Maintenance Personnel, Project Engineers, Package Managers, Facilities Engineers, HMI Designers

Recommended:
Basic knowledge of process engineering.
If you're new, we suggest taking our course: P&ID – Reading and Interpretation.

Training Methodology

Participants will learn through a mix of listening, visual aids, and hands-on practice.

Key concepts are reinforced with:

✔ Real-life case studies

✔ Success and failure stories

✔ Simple diagrams, tables, and analogies

✔ Easy-to-understand language

Organizational Benefits

Solve P&ID-level control issues efficiently
Avoid over-designing with expensive systems
Prevent repeated design flaws in future projects
Help vendors tailor control schemes for specific client needs

What You Will Learn

✔ The three control layers: BPCS, SIS, and Alarms

✔ How to develop control loops at the P&ID level

✔ Basics of electric motor control systems

✔ Plant-wide vs. equipment-level control

Seminar Outline (Highlights)

Control Elements:
• BPCS, SIS, Alarms
• DCS & PLC architectures
• Signal handling
• Control loop functions and tags
• Loop types: feedback, feedforward, cascade, ratio, override, etc.

Equipment-Wise Systems:
• Pipes (merging/splitting flows)
• Pumps (centrifugal, positive displacement)
• Compressors & fans (anti-surge control)
• Heat exchangers, heaters, furnaces
• Tanks, surge vessels, containers

Other Topics:
• Alarm symbology and design
• SIS actions and triggers
• Final control elements: valves, louvers, motors, VSDs
• Instrument coding (ISA)
• Worksheets & cheat sheets

Course FAQ

Q: Is this course too advanced for beginners?
A: No! Beginners will benefit. Extra resources are provided for complex topics.

Q: What should I bring?
A: Just your fresh brain—no calculator needed.

Q: Will I get a certificate?
A: Yes, mailed to you after the course.

Q: Can I ask questions later?
A: Absolutely. You can reach me via email or Skype.

What Past Participants Say

— “Great real-world examples.” – Operations Engineer
— “Very knowledgeable and well-organized.” – Facilities Engineer
— “Educational, interactive, and fun!” – Process EIT
— “Highly recommend to all Process and I&C Engineers.” – Metallurgist